Design Portfolio
Dual chamber air oil separator
Air oil separator with oil drain back for Ford F-150. Innovative dual chamber design with valves to isolate each chamber during operation but allow a singular drain out for liquid oil when engine is off.
Exploded view showing machined aluminum components and custom fittings, Viton O-rings and umbrella valves
Carbon fiber radiator shroud with aluminum hex mesh inserts
2x2 Twill weave 3k carbon fiber radiator shroud with PPG clear high solids finish
Part Installed
Silicone turbo inlet hose Engine pitch stop mount
Silicone turbo inlet hose and custom injection molded fitting
Engine mount for Suabru, Machined AL body, custom sized and durometer polyurethane bushings and black zinc chromate steel sleeves
Interior fuse panel cover
Injection Molded ABS Fuse Panel Cover for Porsche
Single chamber air oil separator
Air oil separator kit for Ford 2.0L and 2.3L. 6061-T6 aluminum body and fittings. Injection molded glass filled nylon oil drain plate.
Aluminum internal components and unique Viton ball valve with glass filled nylon ball stop.
Oil return plate assembly for air oil separator
Injection molded glass filled nylon oil drain plate with steel sleeve and brass threaded inserts
Subaru PCV connector
Injection molded polypropylene PCV connector for Subaru WRX and STI
Carbon fiber intake duct for Subaru
Carbon Fiber Intake Duct for Subaru, bespoke AL latches with ball detents for satisfying operation
Mass airflow sensor housing with velocity stack and airflow straighteners
Injection molded glass filled nylon housing with brass threaded inserts
Extreme duty relocated turbocharger heat exchanger system
F-150 Intercooler kit. (welded assembly, silicone couplers, welded steel bracketry, cnc aluminum tube with welded on machined components. Known to be a market best product for the platform.
Dipstick oil return adapter and custom dipstick pull ring
Oil dipstick hose barb adapter and custom dipstick for Ford F-150. Both parts are Injection molded glass filled nylon
Stock replacement heat exchanger for Ford F-150/Raptor
Heat Exchanger for Ford F150, cast aluminum end tanks with welded machined components
Stock replacement heat exchanger for Ford Bronco and Ranger Raptor
Heat Exchanger for Ford Bronco Raptor
Oil fill neck return adapter
Injection molded oil fill neck adapter (glass filled nylon)
Associated drawing for reference ( I have drawings for all parts in this portfolio and can share upon request)
Modular quick release bed cover mounted utility rack system
Universal folding bed cover mounted utility rack system with quick release feature. Can be used to carry fishing rods, ladders, bikes, kayaks, tents etc. and quickly removed to allow opening of folding bed cover.
Section view showing mounting method using quick release pins and machined stainless clamshell type inserts with O-ring seals and wear resistant silicone gasket
Carbon fiber cold air intake system
Crankcase pressure sensor harness extension
Pressure sensor harness extension for Ford F-150. Using off the shelf OEM connectors
Adjustable adaptive cruise control module relocation bracket assembly
Powder coated carbon steel bracketry with press in PEM fasteners and hardware. Contains some small GTAW fillet welds
OEM cable shifter bushing upgrade assembly for Mazda
Shifter bushing assembly to remove slop in OEM rubber bushing. Simple CNC machined, threaded aluminum top and bottom and machined Delrin bushing